Two drivers in the same car can need very different amounts of insert material. A driver who is lighter or narrower than the car was designed around has more cockpit space to fill. That extra space has to go somewhere. Get the volume wrong and the insert sides do not reach the driver’s hips, or the base sits lower than it should, shifting the steering wheel and pedal positions from where the team set them.
The 70-litre Real Race kit, part REARE-RDK-08-701, is designed for open-cockpit sports cars and single-seater cockpits including Formula 3, Formula Renault, and Ginetta, specifically where a smaller driver needs more material than the standard 50-litre kit provides. Where the 50-litre kit handles an average-sized driver in those cars, the 70-litre kit handles the driver who has more cockpit space to fill. It also covers a broader class of open-cockpit sports car where the interior pan is larger or the cockpit sides are less enclosed than in a pure single-seater.
The approach: place the liner in the cockpit and let the driver settle into it before any resin is introduced. Mix the poly-beads and slow-cure resin with the included black pigment and add the mix to the liner. The driver holds the correct seating position while a vacuum pump draws through the attached valve to lock the liner to that profile during curing. The slow cure rate gives time to confirm the seating position before the resin is committed, which is particularly useful when fitting a driver who is not the standard size for the car. The vacuum pump and hose are not in the kit and are sold separately. The finished insert is covered with the included fire-retardant anti-bacterial brushed nylon fabric, or the Real Race spacer fabric covering as a breathable alternative.
For a standard-sized driver in Formula Renault, Ginetta, or SF Chassis, the 50-litre kit is the starting point. For the largest cockpits in the range, the 90-litre kit is above this. If you are not certain which volume fits the driver and car, call us with the chassis, the driver’s weight, and their height, and we will advise. Lead time on Real Race insert kits is typically 3 to 5 working days from order.




